Product Showcase

• Fluidized Sand Bed
• Product Customization
• Mini Clean

• Fluidized Sand Bed

  Choosing the Right Keppel Seghers Fluidized Bed for Your Application

  A range of standard Seghers Fluid Clean machine configurations is available to comply with your particular cleaning needs. Our experienced engineering department, combined with a flexible production department allows us to offer custom-made installations for special projects.

  
  D-Type RAN

  
  B-Type ICV

  
  
  

  Inside the Bed					Basket Dimensions
  Type	Length	Width	Depth	Vol (ft3)	Length	Width	Depth
  D-08.06.06	32	24	24	10	27	19	19
  D-14.04.04	55	16	16	8	51	11	11
  D-22.04.04	87	16	16	12	82	11	11
  D-16.06.06	63	24	24	20	59	19	19
  B 18.10.08	71	39	32	51	67	35	27
  B 18.10.14	71	39	55	89	67	35	51
  B 18.12.10	71	47	39	76	67	43	35
  B 20.10.10	79	39	39	76	75	35	35
  B 20.16.10	79	63	39	113	75	59	35
  B 22.16.18	87	63	71	224	82	59	66
  B 24.08.08	95	32	32	53	90	27	27
  B 24.08.11	95	32	43	75	90	27	39
  B 24.16.11	95	63	43	149	90	59	39
  B 30.10.11	118	39	43	117	114	35	39
  B 30.10.18	118	39	71	191	114	35	66
  B 34 10.08	134	39	32	96	129	35	27
  B 34.10.11	134	39	43	132	129	35	39
  B 34.14.14	134	55	55	235	129	51	51

  All dimensions are in inches. Please note that the capacity of our machines are not exclusively determined by the bed volume. Also to be considered are the type and amount of organics removed and the amount of metal to be processed.

  PLC based control system with 10" color touch screen Operator Interface

  

  Features Include:

  • Main operator screen - Used to set cycle time, enter temperature set points, Graphically show machine operation, show text based messaging for machine operation and alarm conditions, access other system screens.
  • Alarm condition history with date and time stamp.
  • PLC input and output status screens - Used to indicate the PLC I/O description, status and on/off state or value.
  • Manual override screen - Used to force the various valves on and off for trouble shooting purposes.
  • Graphs of bed and exhaust temperatures.
  • System configuration screens.
  • Password protected loaded shutdown reset screen.
  • Resettable and non resettable run time meters.
  • Complete set of Electrical drawings.
  • Additional screens include:
    • Main Menu
    • System Information
    • Modify Set Point
    • Manual Override Help

• Product Customization

  Hood Options

  
  TNV ICV

  The Seghers Fluid Clean fluidized sand bed can be manufactured with a standard RAN hood or an Optional ICV high hood. The standard RAN hood is suitable for most paint and plastic applications. An ICV high hood is used for especially volatile organics with a low flash point. The high hood allows a basket to be loaded on dead sand and become fluidized after the hood is closed. Any fugitive fumes that may be present during loading is contained within the bed itself and removed by the forced air exhaust fan.

  Flue Gas Cleaning

  Seghers Fluid Clean installations can be supplied with an integrated cyclone or ceramic filter to remove dust particles from flue gases.

  Neutralizing Corrosive Off Gassing

  When removing certain halogenated compounds like PVC, Rubber or Teflon™, a dry absorption system can easily be included before the ceramic filter. A dry powder is injected and acts as a reagent to neutralize acid gasses (HF, SO2, HCL). The products of the reaction as well as dust are separated from the exhaust stream by means of a ceramic filter. Typically calcium hydroxide is used for acid gas removal.

  
  Optional Ceramic Element Filter

  
  Lime Injection Unit

  
  Ceramic Element Filter

  
  Lime Injection Unit

  If you are unsure how our Seghers Fluid Clean installation can be of use to your particular industry or production process, please contact us for more information or for an on site evaluation. You can also let us prove our cleaning efficiency by arranging a free test cleaning.

• Diablo(s)

  

  Heated Atmosphere Reactor

  DIABLO systems are very compact cleaning ovens with an accurately controlled process for cleaning of valuable tools, applicable for injection moulding extruders from plastic processing and synthetic fiber industry. Typical tools are injection nozzles, mould parts, mixers, filters, breaker plates, dies, spin packs, etc.

  In a simple cleaning cycle, the reactor can be preheated to a chosen 'stand by temperature' before the contaminated parts are loaded. The loading frame with removable trays for the parts is attached to the door that slides out of the unit and is accessible from different sides to load the parts. The door closes pneumatically and the 'cycle start' will keep the unit safely closed and sealed. The cleaning cycle with temperature and atmosphere control runs automatically. When the cycle has come to an end, the unit resumes stand-by operation and the parts can be unloaded. More complex multipoint cleaning cycles can be programmed to suit specific applications.

  DIABLO systems are based on the "heated atmosphere" cleaning process, and mainly consist of a cleaning reactor (bottom part) and a Postcombustion section (top part). The reactor is electrically heated while the post combustions runs on a small gas burner. The heating as well as the atmosphere inside the cleaning reactor are accurately controlled by an integrated up to date programmable controller for fast and thorough cleaning without any risk for damage or deformation to the valuable tools.

  Advantages:

  • Safe, reliable & precise thermal cleaning process with no risk of damage to sensitive parts
  • Low contact temperature, no risk to operators
  • Ergonomic loading by pneumatically operated door with attached loading trays
  • Advanced multi-language controller with programmable cleaning cycles
  • Short cleaning cycles of 90-270 minutes
  • Temperature adjustable from 212-932 degrees Fahrenheit
  • Low maintenance concept
  • Compact layout, easy to install
  • Works on natural gas and LPG
  • Environmentally friendly
  • Low temperature gases (122-158 degrees Fahrenheit)

  Diablo Brochure     View     Download